Eco-friendly Yarn

HITEK offers a range of recycled and bio-based yarns, including recycled fibers, PLA (Polylactic Acid), and PHBV (Polyhydroxybutyrate-co-valerate). These materials are developed to support lower-impact textile applications through recycled content, renewable feedstocks, and biodegradable material options.

Designed for brands seeking a balance of sustainability, comfort, functionality, and textile performance.

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Recycled & Bio-Based Yarn Solutions

Hitek® provides sustainable yarn options including recycled yarn, PLA yarn, and PHBV yarn for brands developing lower-impact textile products. These materials support circularity, renewable-resource use, and next-generation sustainable textile development.

  1. Recycled Yarn

Produced from reprocessed pre-consumer or post-consumer textile and plastic waste, recycled yarn helps reduce dependence on virgin raw materials and supports a more circular textile supply chain.

  1. PLA Yarn

PLA (Polylactic Acid) is a bio-based polymer derived from renewable resources such as corn starch and sugarcane. It offers a lightweight material option for textiles while reducing reliance on conventional petroleum-based polymers.

  1. PHBV Yarn

PHBV (Polyhydroxybutyrate-co-valerate) is a bio-based polymer in the PHA family. It is valued for its biodegradable characteristics under suitable conditions and is being explored for sustainable textile and material applications.

How Is Recycled Yarn Made?

Collection, Sorting & Cleaning

Post-consumer PET bottles, textile scraps, and used garments are collected, sorted by material type and color, and thoroughly cleaned before recycling.

Recycling & Fiber Preparation

Recycled Polyester: PET materials are processed, melted, and converted into recycled polymer chips or fibers.
Recycled Cotton: Textile waste is mechanically shredded and opened into reusable fibers.

Spinning & Fabric Production

Recovered fibers are spun into recycled yarn, which can then be knitted or woven into new fabrics for apparel, home textiles, and functional textile applications.

PLA — Bio-Based Polymer

PLA (Polylactic Acid) is produced from plant-derived sugars that are fermented into lactic acid and then polymerized into PLA resin. The material can be processed into fibers and yarns for textile applications.

Under suitable industrial composting conditions, PLA can biodegrade through controlled temperature, moisture, and microbial activity.

PHBV — Bio-Based PHA Polymer

PHBV (Polyhydroxybutyrate-co-valerate) is a bio-based polymer from the PHA family, produced through microbial fermentation. After purification and processing, PHBV can be converted into fibers and other polymer products.

Its biodegradation characteristics depend on environmental conditions, formulation, and material structure.

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What are the advantages?

Environmental Impact Reduction

Minimizes landfill waste and lowers water, energy, and carbon usage compared to virgin materials.

Resource Conservation

Reduces dependence on petroleum-based fibers and intensive cotton farming.

Cost Efficiency

Over time, recycled materials can reduce material sourcing costs, especially at scale.

Sustainability Market Fit

Aligns with global sustainability trends and consumer demand for eco-conscious products.

Multiple Material Options

Available in a range of fiber types including polyester, cotton, and blends, with dye-free options from pre-colored waste.

Custom Fabric Selection & Sourcing

Looking for a specific fabric structure, composition, weight, or performance function? Contact our textile team for sourcing, sampling, and custom development support.

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PLA & PHBV Material Benefits

  • Bio-Based Material: Derived from renewable plant-based resources such as corn starch and sugarcane.
  • Industrial Compostability: PLA can biodegrade under suitable industrial composting conditions with controlled temperature, moisture, and microbial activity.
  • Lower Fossil Resource Dependence: Helps reduce reliance on conventional petroleum-based polymers.
  • Lightweight & Versatile: Suitable for fibers, yarns, films, packaging, and selected textile applications.
  • Textile Compatibility: Can be processed into fibers and yarns for apparel, nonwovens, and other functional textile products.

Advantages of PHBV

  • Bio-Based PHA Polymer: PHBV is produced through microbial fermentation using renewable carbon sources.
  • Biodegradable Characteristics: Designed to biodegrade under suitable environmental conditions, depending on material formulation and disposal environment.
  • Good Mechanical Performance: Offers useful strength and flexibility for selected fiber and material applications.
  • Heat Performance Potential: Provides better thermal resistance than some conventional bio-based polymers, depending on grade and formulation.
  • Sustainable Material Option: Suitable for next-generation textile and material development where bio-based content is a priority.

Applications of Sustainable & Recycled Textiles

Sportswear & Activewear

Recycled and functional fabrics for training wear, yoga apparel, leggings, tops, and performance garments

Fashion Apparel

Sustainable textile options for brands seeking recycled content, bio-based materials, and responsible fabric sourcing.

Lingerie & Underwear

Soft, lightweight, and comfortable sustainable fabrics designed for close-to-skin applications.

Outdoor Apparel

Durable and performance-oriented fabrics for outdoor clothing, layering systems, and travel apparel.

Home & Bedding Textiles

Sustainable materials for bedding, blankets, pillowcases, covers, and home textile applications.

Pet Textiles

Comfortable recycled and functional fabrics for pet apparel, beds, mats, and lifestyle accessories.

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